The University of South Wales’ Sustainable Environment Research Centre’s (SERC) pilot project to turn Blast Furnace gases into commercially viable products, has been named the winner of the 2022 Lettinga Award at the 17th World Congress Conference on Anaerobic Digestion in Michigan USA.
The work, carried out by Dr Rhiannon Chalmers-Brown, Dr Jaime Massanet-Nicolau, and Professor Alan Guwy of SERC, in partnership with Tata Steel, looks at turning surplus industrial off-gas streams into saleable products using a bioreactor.
The COACE process bubbles off-gases from the blast furnaces on Tata Steel UK’s Port Talbot site through sewage sludge containing bacteria that consume carbon monoxide and carbon dioxide.
The product from those bacteria is acetic acid, which can be used for a huge range of commercially viable end-uses such as paints, bioplastics and polymers, where production currently relies on fossil fuels such as gas and oil.
After collecting the award, Dr Chalmers-Brown said: “We are incredibly proud of the COACE project and the way it has brought academia and industry together. We have begun to collect results and are excited to begin deeper investigation into process optimisation and mechanisms.
“Whilst the COACE pilot investigates the conversion of Blast Furnace Gas, there are many industries that produce carbon rich gas streams that carbon conversion and utilisation processes could be applied to.”
Professor Alan Guwy, head of SERC, added: “It is a proud moment for the team to be recognised with this international honour, and for the success of the COACE partnership. This is just one of the projects SERC is involved in to help industries meet environmental targets and work towards a zero-carbon future. By helping them to recover and recycle their by-products can be put to good use instead of releasing them into the atmosphere.”
Tata Steel’s R&D Director Sumitesh Das commented: “We have a long history of working with some of the best universities in the UK in order to push forward the boundaries of technology. Our work today includes finding solutions to some of society’s greatest challenges such as climate change. We are delighted that our work collaborating with the University of South Wales has been recognised in such a prestigious forum.”
The Lettinga Award was initiated in 2001 by the Lettinga Foundation to stimulate the development and implementation of anaerobic treatment technologies worldwide. It is awarded to a project or idea focused on innovations in the field of anaerobic technology aimed at cleaner energy production, resource recycling, sustainable development, and/or resource conservation.
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About Tata Steel UK
- Tata Steel is the largest steelmaker in the UK with primary steelmaking at Port Talbot in South Wales supporting manufacturing and distribution operations at sites across Wales, England and Northern Ireland as well as Norway and Sweden.
- Tata Steel employs more than 8,000 people and has an annual crude steel capacity of 5 million tonnes. The company supplies high-quality steel products to demanding markets, including construction and infrastructure, automotive, packaging and engineering.
- Tata Steel in the UK has the ambition to produce net-zero steel by 2050 at the latest and to have reduced CO2 emissions by 30% by 2030.
- The Tata Steel group is among the top global steel companies with an annual crude steel capacity of 34 million tonnes. It is one of the world's most geographically diversified steel producers, with operations and a commercial presence across the world.
- The group recorded a consolidated turnover of US $32.83 Bn in the financial year ending March 31, 2022.